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ENGINE I CORVAIR 95 and GRI Corvair 95 vehicles make use of the same engine and electrical components as the regular Corvair sedan l models covered previously in this section Since the WIRING CORYAIR 95 ...
wiring diagrams included in the Corvair portion of this shop manual apply as well to the Corvair 95 The body connectors in the two styles differ only as to shape Those illustrated are rectangular while ...
those used in the Corvair 95 are round similar to the 1960 Corvair Another minor difference is that the Corvair 95 has no Front Harness such as is found BATTERY TERRIINAL SOlEl101D CONTACT f1110ER IGNITION |
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CORVAIR 95 and GRI CORVAIR STATION WAGI Ir Page Ger ral Description 6A 55 Seri ce Operations 6A 55 0 Filler Tube 6A 55 L wer Shroud and Exhaust Duct ...
GENERAL Z te Turbo Air horizontal opposed air cooled six cyli der engine for Corvair 95 and Greenbrier 1200 Seri s arid Station Wagon 535 and 735 Models is the sarr basic light weight engine ...
Coupes The engine is located and mounted in 1 ie rear underbody fig 6A 110 The Corvair 95 and Greenbrier Series incorporates an engine access r 1 Fig 6A 110 Engine Location SERVICE |
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Rear 1 0 Brake Distribution Front 50 2 Rear 50 Jo 2 POW Se DRIVE RATIO CORVAIR 95 1200 SERIES TRANSMISSION lst 2nd 3rd 4th Low Drive TYPE THREE SPEED ...
AUTOMATIC 4 73 1 1 00 1 Optional I ENGINE 50a CORVAIR 95 AND I Sell GENERAL Piston Displacement cu in 14 Type Horizontally opposed OM Number of Cylinders I Bore and Stroke ...
95 1 3 66 1 3 SS 1 12 95 |
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volt division Compare readings with the following Uniform Readings If one or more cells read 1 95 volts or more and the difference between the highest and lowest cells is less than 05 volts battery ...
good and ready for service However if any cell reads less than 1 95 volts and difference between the highest and lowest cells is less than 05 volts battery is good but should be fully ...
good performance See Charging After Light Load Test Non Uniform Readings If any cell reads 1 95 volts or more and there is a difference of 05 volts or more between the highest and lowest |
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UNIT AND SERIAL NUMBER LOCATIONS Corvair 95 Unit and Serial Number locations remain basically the same as previously described for the Corvair Sedan styles with one exception The Body Identification Tag illustrated in Figure ...
indicates by means of shaded areas n II JACKINC I y Fig 1 21 Corvair 95 those portions of the underbody which hydraulic hoist equipment must bear against when lifting the vehicle LIFTING WITH ...
AUTO JACK Figure 1 21 indicates the jack locating holes in the frame outriggers of all Corvair 95 models The pin on the load rest of the Corvair 95 auto jack should be located |
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CORVAIR 95 AND GRE INC Page Model Identification 1 8 Vehicle Dimensions 1 8 Gear and Control Ratios 1 9 Manual Transmission 1 9 3 Speed 1 9 4 Speed 1 9 Differential ...
Capacities 1 9 The preceding portion of this General Information section dealt with both Corvair and Corvair 95 style vehicles except for the following items which deviate slightly and are applicable to Corvair 95 styles ...
Corvan Overall Length 179 7 in Overall Height 68 5 in Overall Width 70 0 in Wheelbase 95 0 in Turning Diameter 42 6 ft Load Compartment Height 54 0 in Length 106 2in Width |
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SECT FUEL AND EXF CONTENTS O Model H Carburetor 500 700 and 900 Series Corvair 95 and Greenbriar 1200 Series Fuel Pump All Series Air Cleaner Corvair 500 700 and 900 Series except ...
Corvair 95 and Greenbrier 1200 Series and Corvair Fuel Tank Corvair 500 700 and 900 Series l Corvair 95 and Greenbrier 1200 Series Exhaust System t Corvair 500 700 and 900 Series Corvair 95 |
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rear underbodies The pickup box side assemblies are added to this subassembly then the basic Corvair 95 series front end structure The cab upper rear panel is comprised of an inner and outer panel which ...
Loadside model except for a rampgate in the right hand pickup box side All four Corvair 95 series models utilize forward controls rear mounted engine dropped center underbody side and rear doors that open either ...
95 or a full 180 for easy access to loading areas FRONT END STRUCTURE Common to all models the front end structure consists of an inner panel toe board hinge pillars and instrument panel attached |
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DIRECT AIR HEA1 GENERAL D The Direct Air Heater as installed in the Corvair 95 is basically the same unit as previously described in the preceding service information on the Corvair Sedan styles The main ...
DEFROSTER DUCT 1 FRONT DUCT EXTENSION lr v w FRONT DUCT CENTER DUCT Fig 11 41 Corvair 95 DI ER 1Z00 SERIES ESCRIPTION housing is installed in the Corvair 95 as part of the heater |
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Pound To Start Pedal Movemen Clutch Housing Pilot Runout 015 T LR I REAR AXLE 500 CORVAIR 95 AND t Sei GENERAL Type Differential integral witl engine and transmission driving rear wheels inde pendently through ...
Diameter 6 11 Differential Type 2 pinioi Differential Pinion Number of pinion teeth 11 MANUAL TRANSMISS CORVAIR 95 AND I Sei h GENERAL DATA Make Chevrolet synchromesh manual shif I Type 3 Speed 4 Speei ...
Sliding Gears 1st and reverse Reverse Ratios 7 500 700 900 Corvair 95 Series Greenbrier 1200 Series 3 Speed 4 sp 3 Speed 4 Speed 3 sp a 4 speed First |
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clips apply medium bodied sealer to opening rabbet as shown at 1 in View A Figure 10 95 prior to installing clips 3 Apply a continuous bead of medium bodied sealer approximately 1Ya inch diameter ...
corner of rabbet as shown at 2 in View A and Section B B Figure 10 95 completely around opening s v e r 2 VIEW A 2 3 4 2 SECTION Fig 10 95 |
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Housing and Distributor Assembly 11 2 Distributor 11 2 GENERAL In general theory and operation the Corvair 95 gasoline heater is the same as that in the 500 700 and 900 Corvair styles Obvious design ...
differences in the Corvair 95 make necessary an extremely compact heater unit All heater components mounted in the luggage compartment in the other styles are contained HOUSING HEAT EXCHANGER DEFR BURNER AND CASE ASSEMBLY IGNITION ...
FUEL LINE Hg 11 30 Corvair 9 SERVICE Service procedures for the various components of the Corvair 95 heater remain as previously outlined foi TER 1Z00 SERIES NDEX Page i Heater Assembly 11 2 Combustion |
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AUTOMATIC TRANSM CORVAIR 95 AND GE Secti GENERAL DATA Make and Type Chevrolet hydraulic torque converter with automatic planetary gear system for reverse and low Transmission Case Material Cast aluminum alloy Converter Maximum Torque Ratio ...
converter housing cover Turns independently of housing Splined to input shaft ENGINE Sectl ELECTRICAL SYSTEMS 5 CORVAIR 95 AND GF Sect ENGINE I BATTERY Standard Optional Make Delco Remy Delco Remy Plates per cell |
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SECT CORVAIR 95 A 1200 v Page General Information 10 72 Body Nameplate 10 72 Body Lubrication 10 72 Body Wiring 10 72 Body Shell 10 72 General Body Construction 10 72 r Front ...
Front Side Door Assembly 10 93 Adjustment 10 94 Lock Striker 10 94 Door Check 10 95 Door Ventilator Assembly 10 96 Adjustment 10 96 Ventilator Glass Replacement 10 97 Window Glass 10 98 Door |
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BODY CONSTRUCTION The body design used on all Light Duty Forward Control L D F C Corvair 95 and Greenbrier series for 1961 is of an integral all steel welded and bolted together construction Except ...
utilize a shorter roof top as shown in Figure 10 12a Four L D F C Corvair 95 and Greenbrier series models shown in Figures 10 1a 2a 3a and 4a having Unitized construction |
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medium bodied sealet to rubber channel as shown at 3 in Sectior B B Figure 10 95 completely around channel 6 With the aid of a helper position back window assembly into body opening ...
glass on inside and outside of glass as indicated a 4 in Section B B Figure 10 95 around entin perimeter of glass 9 Clean off excess sealer and cement Install bacl window garnish mouldings |
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tORVAIR 95 AND GR Tune up procedures ai vair 95 and Greenbrier Corvair 500 700 and 900 f EENBRIER 1Z00 SERIES id specifications for the Cor vehicles are the same as for eries |
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shrouds VOLTAGE REGULATOR REAR MOUNT FUEL PUMP OIL FILLER TUBE r r GROUND Fig 6A 114 Corvair 95 Engine 3 Remove the lower shroud and exhaust duct as a unit 4 Check exhaust manifold gaskets ...
start engine and check for leaks ENGINE CRANKCASE The only difference in the crankcase for Corvair 95 Lakewood and Greenbrier engines is the oil filler tube boss located on the lower right hand side MAIN |
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dial indicator so that indicator poinl touches the end of the camshaft as shown u Figure 6A 95 Zero dial indicator and push cam shaft one direction then the other Dial indicatoi reading should ...
wear Replace timing gears in matched set and or thrust washer r s r Fig 6A 95 Checking Camshaft End Play Ti iing Gear Backlash 1 1 Check timing gear backlash by installing |
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bolt B to 8 to 10 ft lbs ExHAUS CORVAIR 95 AND GRI GENERAL Service operations for brier Series exhaust syste for the Corvair 500 700 an SPECIFI See SecTion 16 for Fuel fications SPECIAI ...
exhaust pipe can be clamped r SYSTEM ENBRIER 1Z00 SERIES ESCRIPTION the Corvair 95 and Greenm are basically the same as 1900 Series CATIONS and Exhaust System SpeciL TOOLS i a Z 3 Special Tools |
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side double doors feature two position checks fig 10 62a which permit the doors to open at 95 fig 10 56a and fully open fig 10 57a which is reached by pushing the door check ...
PLATE r w RRt st Qtt l tt I i INTERLOCK BODY PLATE t KERS iuble Doors 95 Position |
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CORYAIR 95 AND OR 1 Page General Description 6B 7 Maintenance and Adjustments 6B 7 Clutch Linkage Adjustment 6B 7 Service Operations 6B S Clutch Pedal Assembly 6B 8 I Removal and Installation6B 8 Clutch ...
Information and Procedures outlined for Corvair 500 700 and 900 models also apply in general to Corvair 95 and Greenbrier 1200 Series except for Maintenance and Adjustments and Service Operations outlined below MID ADJUSTMENTS |
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maintenance information for the 500 00 and 900 may be applied to the Greenbrier and Corvair 95 as rell AC IUSTMENTS Hy Iraulic Brake Adjustment I ze same procedure used ...
ised except that running clearance for the Greenbri r and Corvair 95 is obtained by backing off adjustme it seven notches on all wheels Page Service Brakes 5 18 Brake Shces 5 18 Brake Drums |
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MANUAL TR CONTENTS C Corvair 500 700 and 900 Series Three Speed Transmission Four Speed Transmission Corvair 95 and Greenbrier 1200 Series Three Speed Transmission Four Speed Transmission CORVA R 500 r 71 THREE SPEED |
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SEC1 ENGINE CONTENTS OF Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 n Page Introduction 7 1 Mechanical Checks and Adjustments 7 2 Remove Spark Plugs and Test |
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Entrance to Crankcase Sump 24 Oil Filler Location for Station 19 Main Oil Galleries Wagon and Corvair 95 Series C 1 Fig 6A 5 Crankcase Cover and Vent Assembly A Crankcase Vent C Crankcase Cover |
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SECT POWEI CONTENTS C Cor tir 500 700 and 900 Series Cori tir 95 and Greenbrier 1200 Series Ir Page Gew ral Description 6 1 Serv ee Operations 6 4 In roduction |
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jack catches the oute body flange thus preventing it from sliding too fa under the vehicle Corvair 95 lift pad locations ar located differently and are covered in the Corvair 9l s portion of this |
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front compartment floo Capacity gallons 1 Filler Location Left front fender crowr Fuel Filter Type Straine Corvair 95 and Greenbrier 1200 Series Location Over front cross membe Capacity gallons 18 f Filler Location Rear |
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Vacuum Advance Full Advance 14 5 l Max Advance 2g Distributor Degrees Not available on Corvair 95 and Greenbrier 1200 Seri Free Speed Volts 10 6 i Amperes 58 80 RPM 6750 8600 Resistance Test |
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Type Diaphragm Diameter 9i s Total Pressure Models 500 700 and 900 900 1050 ft lbs Corvair 95 Lakewood Greenbrier Location Crankcase right side OIL PRESSURE GAUGE Type Electric OIL PAN DRAIN SCREW Type |
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long Closing 0070 28 long Super Turbo Air Inlet Opens 54 BTC Closes 118 ABC Exhaust Opens 95 BBC Closes 78 ATC Tappet Lift Inlet and Exhaust 252 Valve Lift Inlet and Exhaust 380 Ramp |
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CORVAfR 95 AND GREENBRIER1200 SERIES STEERING GEAR Make Saginaw Steering Gear Type Semi reversible recirculating ball Ratio 20 1 Overall Steering Ratio 23 1 Main Shaft Diameter 750 Steering Column Diameter |
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SPRINGS Type Right hand helix Material High alloy steel Number of Coils Active 6 5 Total 7 95 Wire Diameter 660 Outside Diameter pitch dia wire dia 4 773 Pitch Diameter 4 113 Height Free |
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information previously given for sedan styles will apply as well to the heater components of the Corvair 95 style with the following exceptions AIR INLET FILLER PANEL ASSEMBLY REAR UPPER DUCT |
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washers and retain with set screw i fig 10 95a i The seat used in the Corvair 95 series is of th straight back type In some models a single type driver seat is used |
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prevent entry of dust into the body interior Two position checks permit the doors to open at 95 fig 10 75a and wide open fig 10 76a In the wide open position rubber bumpers |
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section has been divided into the following parts Service Operations which are the same for all Corvair 95 Series front side doors 0 Service Operations for all side double doors Service Operations for all rear |
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Front Wheels e 0i an per wheel Rear Wheels 0 1 a total CORVAIR 95 AND GREENBRIER 1200 SERIES FRONT SUSPENSION GENERAL Type Independent front suspension incorporating Anti Drive geometry ball joints and coil springs |
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pulling equipment and standard body jacks Frame tools are not considered as essential equipment for average Corvair 95 Series collision repair operations however there will be many situations with this unitized type of construction |
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Mounting Outer 94 Reinforcement Engine Compartment Side To Floor Rail End Rail At Hold Down heelhouse Upper 95 Filler Engine Compartment Side to if Wheelhouse Lower Rocker Inner Panel 96 Reinforcement Engine Compartment Side heelhovse |
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Lower Panel Mounting 94 Reinforcement Engine Compartment ieelhouse Lower Side Rail At Hold Down 1 Wheelhouse Lower 95 Filler Engine Compartment Side To Rocker Inner Panel uspension Outer 96 Reinforcement Engine Compartment t Side Rail |
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Series I Four Door 69 Models Two Door 27 Models Station Wagon 35 Models Corvair 95 and Greenbrier 1200 Series FOUR DOOM PagE General Information 10 2 Body Name Plate 10 2 ei Body Lubrication |
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GENERAL C The fuel tank fig 9 45 on all Corvair 95 and Greenbrier Series with a 18 6 usable gallon capacity is mounted over the front cross member and just ahead of the cross |
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space is required between filler pipe and tank neck inside the connecting hose FUEL CORVAIR 95 AND CsRI n Page General Description 9 26 Service Operations 9 27 Fuel Lines 9 27 Gauge Unit |
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contact with the three screws and with the horizontal arm parallel with the floor fig 8 95 The screw heads must be long enough to provide clearance between the flange of the simer |
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MODEL H CORVAIR 95 AND 61 GENERAL Model H manual choke carburetor Maintenanci and Adjustments Service Operations previously de T V FORWARD 40 ROD LINK CARB CROSS ASM SWIVEL SHAFT TRANSMISSION ASM LEVER STOP LEVER |
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Troubles and Remedies covered on the previous pages for Corvair Sedan models also apply to all Corvair 95 and Greenbrier models The horn or horns are installed to the frame side rails with a single |
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three screws on the plywood board with the horizontal arm parallel to the floor fig 8 95 I the bubble is centered the aimer is in calibration 2 If the bubble is not centered adjust |
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element Instead always SQUEEZE the excess solvent or oil from the element AIR CLEI CORVAIR 95 AND GREEN CORVAIR STATION WAGC GENERAL D Air Cleaner Service Operations and Maintenance previously described apply in general except |
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CORVAIR 95 AND GRE With the following exceptions the Powerglide transmission used in 1200 Series vehicles is identical to that used in Corvair Passenger Cars A transmission oil cooler fig 6E 56 is used |
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Servicing of Units off the Vehicle 8 20 ION 8 1L SYSTEMS F THIS SECTION Page Corvair 95 and Greenbrier 1200 Series 8 77 Engine Electrical 8 77 Wiring Diagrams 8 77 Chassis Electrical |
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CORVAIR 95 AND GRl The differential carrier assemblies used on Corvair 1200 Series vehicles are identical to those used on Corvair Passenger Cars with the exception of gear ratios Because of the heavier vehicle |
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SECT REAM CONTENTS C Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 Page General Description 6C 1 Periodic Maintenance 6C 2 Lubricant 6C 2 Differential Carrier |
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SECT1 CLU CONTENTS O Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 IIS Page General Description 6B 1 Maintenance and Adjustments 6B 2 Clutch Linkage Adjustment |
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CORVAIR 95 AND Gli THREE SPEED TRANSMISSION Service procedures for three speed transmissions used in 1200 Series vehicles are identical to those provided for Corvair Passenger Car three speed transmissions Gear shift linkage used with |
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SECTI ENI CONTENTS O CorNJr 500 700 and 900 Series except Models 535 an Com vir 95 and Greenbrier 1200 Series and Corvair St CORYAIR 500 Except Model IN Page Gene al Description |
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wivel on throttle rod has been disturbed it will re necessary to check carburetor synchronization CORVAIR 95 AND GRI Pc wer train removal and installation procedures for 200 Series vehicles are almost identical to those |
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using socket or other similar Fig 5 37 installing Bushings with J 8524 2 SPECIFII For Corvair 95 and Greenbrie ht Fig 5 38 final Position of Pedal Bushing tool with an outside diameter |
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Section Note however that ball nut used in the Greenbrier and Corvair 95 steering gear has 54 balls instead of 48 Inspection With the steering gear completely disassembled wash all parts in cleaning solvent |
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IDLER Abby I a 77 TIE TEERIE Fig 4 33 MAINTENANCE j LUBRICATION The Greenbrier and Corvair 95 steering system has s ne lube requirements as the 500 700 and 900 models e cept |
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CORVA R 95 AN 12001 IN Page General Description 4 14 Maintenance and Adjustments 4 15 Lubrication 4 15 Adjustments 4 15 Steering Gear 4 15 Steering Wheel Alignment and High Point Centering |
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SECTI STEE CONTENTS OF I Cor tir 500 700 and 900 Series Cor vir 95 and Greenbrier 1200 Series CORVAIR 500 70 INI Page Gen ral Description 4 1 Mai tenance and Adjustments |
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CORVAIR 95 AND GR n Page Ge ieral Description 3 29 M intenance and Adjustments 3 29 ubrication 3 29 djustment of Front Wheel Bearings 3 29 Jheel Alignment 3 30 Se v ice Operations |
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sECI SuSPI CONTENTS C Co irair 500 700 and 900 Series ispension heels and Tires Co vair 95 and Greenbrier 1200 Series ispension Fheels and Tires susP CORVAIR 500 7 Ir Page Ge ieral Description |
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CsENERAL CONTENTS Cc vair 500 700 900 Series Cc wair 95 and Greenbrier 1200 Series CORVAIR 50 Pag Ei One 2 rankcase Oil 2 Crankcase Capacity 2 First 1000 Miles 2 After 1000 Miles |
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CORVAIR 95 AND GA Ih Page General Description 2 12 Engine 2 12 Front Suspension and Steering Linkage 2 12 Battery 2 12 GENERAL I The lubrication recommendations for the Greenbrier Sportswagon and Commercial series |
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PLACES r3 f 2 r CE B V32 REAR SURFA CE Cp SURFAC I C1 GROUND LINE 95 Lifting Point Diag |
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SEC1 GENERAL 11 CONTENTS C Cor iir 500 700 and 900 Series Cor air 95 and Greenbrier 1200 Series I CORVAIR 500 71 Ir Page Veh de Dimensions 1 1 I Ma l Indentification |
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sEC1 BM CONTENTS C Ca vair 500 700 and 900 Series I Cc vair 95 and Greenbrier 1200 Series CORYAIR SOOs 7C Page Ge teral Description 5 1 M intenance and Adjustments 5 3 ydraulic |
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SECTI AUTOMATIC 1 CONTENTS O Corvair 500 00 and 900 Series Corvair 95 and Greenbrier 1200 Series IN Page General Description 6E 1 Maintenance and Adjustments 6E 3 Oil Requirements 6E 3 Oil Level |
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Rear Doors 95 Position w v T Fig 10 76a Hinge Position Fully Open REAR DOOR LOCK The rear left door lock is equipped with an inside door handle which is squeezed in the direction |