Side Shield Assembly Right Side Removal 1 Remove spare wheel and tire Remove coil and coil mounting bracket Remove muffler support and muffler shield 2 Remove engine side shield seal retainer fig 6A 11 3 Remove air cleaners and right hand support Remove screw A fig 6A 13 under carburetor at side shield right side 4 Loosen retaining screws at engine upper shroud attaching engine side shield to the cylinder head figures 6A 12 and 13 Disconnect radio ground 5 Remove screws attaching side shield to the lower shroud exhaust duct assembly and rear shield 6 Remove engine side shield assembly by sliding out from under the upper shroud assembly similar to Figure 6A 14 Installation 1 Slide engine side shield into place under engine upper shroud Install screw under carburetor 2 Install all attaching screws at lower shroud exhaust duct assembly and rear shield seal 3 Install coil bracket and coil Install exhaust muffler baffle and support EXHAUST DUCT AND DAMPER ASSEMBLY A LOWER SHROUD R H VENT TUBE GROMMET EXHAUST DUCT AND I V DAMPER ASSEMBLY y b LOWER SHROUD L H EXHAUST MANIFOLD L H FRONT SHROUD L H LOWER SHROUD L H VIEW A Fig 6A 15 Engine Lower Shroud and Exhaust Duct 4 Tighten all retaining screws at upper shroud attaching side shield to cylinder head 5 Install support and air cleaner assemblies Lower Shroud and Exhaust Duct Refer to Figures 6A 11 and 6A 15 Removal and Installation 1 Remove attaching screws from lower shroud and exhaust duct entering cylinder head Remove screws attaching lower shroud and exhaust duct to front shroud and side shield assembly Loosen side shield at rear so lower shroud and exhaust duct can be pivoted outward 2 Remove screws at rear center shield retainer and rear seal retainer fig 6A 11 3 On left lower shroud and exhaust duct remove screws at oil cooler and on right lower shroud and exhaust duct remove coil and bracket and muffler support bracket 4 Remove engine lower shroud and exhaust ducts 5 Install engine lower shroud and exhaust duct in position On the right side lower shroud align shroud so that the crankcase vent tube centers in hole on the lower shroud 6 Align matching holes with an awl or other pointed tool Install all retaining screws in shroud NOTE Do not leave out any screws attaching shroud components to the engine This will cause unnecessary rattles 7 Install coil and bracket on right side and screws attaching oil cooler to lower left shroud assembly NOTE Replace gasket seal between exhaust manifold and lower shroud if damaged r O h Y y T fti I Fig 6A 16 Engine Front Shrouds and Exhaust Ducts